Z-Type Lithium Battery Pouch Cells Manufacturing Full Auto Double-Station Electrode Stacking Machine

• Customization: Available
• After-sales Service: Quality Service
• Warranty: 12 Months
• Model NO.: JYM-SDPJ03
• Model Type: Lamination Stacking Machine
• Production Scope: Lithium Battery Production Line
• Application Field: New Energy Industry/Digital
• Operating Voltage: AC380V 50Hz/60Hz
• Battery Type: Lithium Battery
• Application: Lithium Battery Cell Production
• Transport Package: Standard Export Packaging
• Specification: W2400*L3200*H2400mm (size for reference)
• Trademark: JYM
• Origin: China
• HS Code: 8428200000
• Production Capacity: 500/Year
• Package Size: 242.00cm * 322.00cm * 242.00cm
• Package Gross Weight: 5000.000kg

Product Description

Double-station Full Automatic Lithium Battery Z-shaped High-Speed  Stacking Machine

Product Description

1. Function Description:
This cutting-edge machine is specifically crafted for the precise Z-shaped lamination of square lithium-ion power battery cells, ensuring outstanding precision and reliability.

 

2. Advantages:
1) Diaphragm: Discover active unwinding with state-of-the-art tension control, diaphragm deviation correction, and dynamic static removal. Ensure diaphragm end-face alignment precision of ±0.3mm, with remarkable head and tail alignment accuracy of ±0.5mm.
2) High Precision: Take advantage of the exemplary precision positioning of pole pieces, ensuring stack accuracy of ±0.3mm. Maintain exceptional alignment between adjacent pole pieces at ±0.2mm, and achieve diaphragm alignment with a center deviation of ±0.25mm. Note: These accuracies depend on incoming material precision of ≤0.2mm.
3) Efficiency: Experience the machine's remarkable double-station efficiency of 0.3-0.4s per piece, excluding auxiliary time. Auxiliary processing time spans 12s-15s per piece. Note: Efficiency standards exclude pole piece specifications with width ≤60mm and length ≤100mm due to size constraints affecting diaphragm tension control.
4) Dust Protection: Outfitted with pioneering dust protection mechanisms, the material box and pre-positioning stages ensure pristine, contamination-free processing.
5) Multiple-chip Leakage Protection: Incorporating advanced leakage detection protection and an anti-multiple-chip mechanism, the system utilizes ultrasonic detection to effectively prevent multiple chips from inadvertently stacking into the battery cell.
6) Hot Pressing Compound: Benefit from variable hot pressing capabilities with pressure ranging from 1-15 tons, time adjustability between 27s-40s, and a temperature range adjustable from ambient room temperature up to 150ºC.
7) The stacking table is upgraded with diaphragm backflush capabilities and precise deviation correction functionality.
8) CCD Positioning and Judgment of the Pole Piece: Utilizing cutting-edge CCD technology, the system accurately detects pole piece incompleteness and size discrepancies, offering precise size coordinate positioning correction. The pole piece examination uses a high-resolution 20 million pixel camera to capture comprehensive images. The integrated one-to-two system comprises 2 sets of industrial cameras controlled by 1 industrial computer for both positive and negative pole pieces. In the double station setup, 4 industrial cameras are managed by 2 industrial computers, ensuring unparalleled accuracy.

3.Workflow:
This machine is suitable for the stacking process of square lithium-ion polymer batteries, and adopts a Z-shaped stacking method.
The diaphragm is actively unwound by the motor and introduced into the stacking table through the tension mechanism and the correction mechanism. The stacking table drives the diaphragm to move back and forth to place the pole piece. After the CCD camera takes the coordinate center line (Note: CCD camera has three functions: coordinate positioning, size detection, and defect detection), the positioning platform is corrected and accurately positioned and then stacked on the stacking table. There are four sets of pressing claw mechanisms that cross-act to press the pole piece. After the stacking is completed, the stacked battery cell diaphragm is pulled by the manipulator and thermally cut off. The manipulator grabs the battery cell and rotates it to the gluing position, and both sides are automatically glued at the same time. After the side glue is applied, the manipulator automatically puts the battery cell to the discharge position for stacking and manual removal.

This machine has the following mechanisms: four material box picking and storage mechanisms, diaphragm unwinding mechanism, diaphragm tension mechanism, diaphragm deviation correction mechanism, positive and negative electrode transfer mechanism, positive and negative electrode CCD camera grabbing coordinate correction and positioning mechanism (with CCD camera detection of electrode size and defect detection function), stacking table reciprocating mechanism, diaphragm cutting mechanism, battery cell C-shaped glue sticking mechanism, and battery cell stacking and storage mechanism.


4.Application fields:
Widely used in 3C, digital, consumer and other industries, especially in high-rate, Apple L-shaped battery and other sub-fields, with a wide market share, stable cooperation with the top three and bottom five customers, mature and stable products, and extremely high repurchase rate!

5.Basic requirements for equipment
1)The equipment is equipped with fault records, production statistics, life record tracking of key wearing parts, and key parameter functions;
2)The equipment design must fully consider the convenience and simplicity of maintenance/maintenance;
3)The fixture/mold can be disassembled and the design can meet the needs of rapid product changeover;
4)It is controlled by a motion controller industrial computer. Compatible with upper software and MES system docking function

Technical Parameters

Item	Specification
Operating voltage	AC380V 50Hz/60Hz
Failure rate	≤ 1%
Full line power	25KW
Pass rate	≥99.9%
Product specifications	Length:60~200mm, width:40~150mm
Equipment efficiency	monolithic≤0.3~0.4S/piece
Compressed air	≥0.6MPa
Control mode	Motion controller +EtherCAT bus servo

Detailed Photos

 

 

 

 

 

Packaging & Shipping

Our Advantages

1. Stable and high quality! We are a lithium battery equipment manufacturer, focusing on the research and development and innovation of lithium battery equipment.

2. Focusing on independent research and development and design of lithium battery equipment, we have obtained many invention patents and utility model patents

3. Reliable factory! My factory is located in Dongguan City, China, and supports factory visits and video factory visits.

4. Strong technical support! We are experts in lithium battery equipment and have an experienced, innovative, professional and efficient R&D team.

5. We can provide customers with lithium battery whole line planning, such as experimental line, pilot line, mass production line, and provide customers with one-stop solutions.


One Stop Solution For Lithium Battery Production Line:
1.Lithium battery materials
Including : LiMn2O4,LTO, LiNiMnCoO2(NMC), LiCoO2, Graphite(MCMB) and other cathode&anode battery materials;    Aluminum foil,copper foils,battery separator,etc.

2.Full set of lithium battery equipments
For example: Mixing machine --Coating machine --Oven --Rolling machine --slitting machine --Stacking machine --Winding machine--Welding machine--Sealed machine--Filling machine ,etc.

3.Full set of lithium battery technology
We can design the laboratory and production line,according to customer's request.

FAQ

Q1:Are you a factory or trading company?
A1:Factory. We are professional manufacturer of lithium battery equipment,
We have professional R&D team and workshop, which can promise the qulaity and after-sale service. 

Q2:How long is the delivery time?
A2: The produced equipment will be delivered to you within 60-90 working days after order confirmation.
(Depending on your requirements and order quantity)

Q3:What is warranty time of equipment? 
A3: Our warranty is 12 months (except for human damage).
If you have any questions during use, please Notify us by online service ( e-mail/whatsapp/Wechat ) and we will provide you with a positive solution.

Q4.What's the acceptable payment method?
A4:We can accept T/T, L/C ,PayPal and MIC Global Pay,etc.

Q5:How to transport?
A5:According to customer requirements, it can be shipped by sea/air/express;
we can help you choose the most suitable shipping service.

Q6:Where is your factory location? 
A6:Our factory is located in ,Guangdong Province,China,welcome to visit us at any time