Introducing the revolutionary Full Automatic Lamination Stacking Machine, a marvel of engineering designed to deliver unmatched performance and efficiency in lithium battery production.
Product Description
1. Function Description:
This cutting-edge machine is specifically crafted for the precise Z-shaped lamination of square lithium-ion power battery cells, ensuring outstanding precision and reliability.
2. Advantages:
1) Diaphragm: Discover active unwinding with state-of-the-art tension control, diaphragm deviation correction, and dynamic static removal. Ensure diaphragm end-face alignment precision of ±0.3mm, with remarkable head and tail alignment accuracy of ±0.5mm.
2) High Precision: Take advantage of the exemplary precision positioning of pole pieces, ensuring stack accuracy of ±0.3mm. Maintain exceptional alignment between adjacent pole pieces at ±0.2mm, and achieve diaphragm alignment with a center deviation of ±0.25mm. Note: These accuracies depend on incoming material precision of ≤0.2mm.
3) Efficiency: Experience the machine's remarkable double-station efficiency of 0.3-0.4s per piece, excluding auxiliary time. Auxiliary processing time spans 12s-15s per piece. Note: Efficiency standards exclude pole piece specifications with width ≤60mm and length ≤100mm due to size constraints affecting diaphragm tension control.
4) Dust Protection: Outfitted with pioneering dust protection mechanisms, the material box and pre-positioning stages ensure pristine, contamination-free processing.
5) Multiple-chip Leakage Protection: Incorporating advanced leakage detection protection and an anti-multiple-chip mechanism, the system utilizes ultrasonic detection to effectively prevent multiple chips from inadvertently stacking into the battery cell.
6) Hot Pressing Compound: Benefit from variable hot pressing capabilities with pressure ranging from 1-15 tons, time adjustability between 27s-40s, and a temperature range adjustable from ambient room temperature up to 150ºC.
7) The stacking table is upgraded with diaphragm backflush capabilities and precise deviation correction functionality.
8) CCD Positioning and Judgment of the Pole Piece: Utilizing cutting-edge CCD technology, the system accurately detects pole piece incompleteness and size discrepancies, offering precise size coordinate positioning correction. The pole piece examination uses a high-resolution 20 million pixel camera to capture comprehensive images. The integrated one-to-two system comprises 2 sets of industrial cameras controlled by 1 industrial computer for both positive and negative pole pieces. In the double station setup, 4 industrial cameras are managed by 2 industrial computers, ensuring unparalleled accuracy.
Technical Parameters
Item |
Specification |
Operating voltage |
AC380V 50Hz/60Hz |
Failure rate |
≤ 1% |
Full line power |
25KW |
Pass rate |
≥99.9% |
Product specifications |
Length:60~200mm, width:40~150mm |
Equipment efficiency |
monolithic≤0.3~0.4S/piece |
Compressed air |
≥0.6MPa |
Control mode |
Motion controller +EtherCAT bus servo |
Detailed Photos
Packaging & Shipping
FAQ
Q1:Are you a factory or trading company?
A: Factory. We are a factory which has been producing lithium battery equipment.
Q2:How long is the delivery time?
A: The machines will be delivered to you within one month after the order is confirmed.
Q3:What is warranty time of machine?
A: The guarantee period : One year (except for human damage).
Q4:What's the acceptable payment method?
A: We can acceptT/T, L/C and PayPal.
Q5:What are your advantages?
A: Focused on independent research and design of lithium battery equipment, obtained multiple invention patents and utility model patents.